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THE PB LASER
Intelligent Solutions for Steel Processing
—Processing system, contour scanner, swing device, nesting software, intelligent cutting head, bed structure features
(Professional laser equipment manufacturer)
PB Lasers Inc. 25 Grencer Rd. Bradford, ON L3Z 3Z2
Contents
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01
Solution Overview
Laser Cutting vs. Plasma Cutting
Traditional plasma processing methods are in urgent need of change!
Advantage of Laser Processing ① — Reduced Processes, Simple Cutting
Plasma Blanking Process
  1. Cut Off
  1. Hole Opening
  1. Weld Hole
  1. Carbon Arc Gouging
  1. Secondary Beveling
  1. Grinding
  1. Manual Scribing
  1. Multi-person Collaboration
Laser Blanking Process
  1. Tekla Structures Model File
  1. One-Click Nesting
  1. Automatic Unloading
Advantage of Laser Processing ② — High Precision, Guaranteed Quality
Plasma Processing
  • Low precision in scribing and cutting.
  • Relies heavily on worker experience.
  • Difficult to guarantee product quality.
  • Difficult to control assembly accuracy.
Laser Processing
  • High-precision cutting.
  • Consistent product quality.
  • Guaranteed assembly accuracy.
Advantage of Laser Processing ③ — Reduced Labor, Easy Operation
Plasma Processing
  • Manual lofting and nesting are inefficient.
  • Recruiting skilled workers is difficult and costly.
  • High labor intensity.
Laser Processing
  • Automated nesting, simple operation.
  • No need for skilled workers.
  • Low labor intensity.
Advantage of Laser Processing ④ — Cost Reduction, Increased Efficiency
Plasma Processing
  • High costs for labor, energy, and consumables.
  • Low material utilization rate.
Laser Processing
  • Low costs for labor, energy, and consumables.
  • High material utilization rate.
02
FSCUT9200 Steel Processing System
The FSCUT9200 is a high-end intelligent control system for H-beam, I-beam, and channel steel cutting. It supports the import of Tekla model files (.dxf) and features automatic nesting, scanning-based deviation correction, and high-precision cutting. It is a dedicated, efficient, and user-friendly system for steel profile processing.
Tekla Modeling Software Integration
Seamless Integration
Perfectly integrates with Tekla modeling software.
One-Click Import
Supports one-click import of Tekla 3D model files.
Automatic Unfolding & Nesting
Automatically unfolds and nests parts, significantly improving efficiency.
Intelligent Nesting - Multiprofile Support
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Common Edge & Bridging
Supports common edge and bridging techniques for efficient nesting.
2
Multi-Part Nesting
Allows nesting of multiple part types.
3
Automatic Sorting
Automatically sorts parts for optimal cutting paths.
4
Tekla Integration
Fully compatible with Tekla files.
Real-Time Deviation Correction
Contour Scanning
Scans the profile contour in real-time.
Automatic Correction
Automatically corrects for deviations.
High-Precision Cutting
Ensures high-precision cutting results.
Simple Operation
Easy to operate and implement.
High-Precision Cutting
Profile Following
Precisely follows the profile surface for accurate cutting.
Swing Head Control
Supports swing head for bevel cutting.
High-Precision Motion Control
Utilizes advanced motion control algorithms for superior accuracy.
Efficient Production
Automatic Loading & Unloading
Supports automatic loading and unloading processes.
Streamlined Workflow
Reduces process steps and simplifies material cutting.
Reduced Labor
Minimizes reliance on manual labor.
Cost Reduction
Lowers overall production costs.
03
BCW600B Contour Scanner
The BCW600B is a high-precision 3D contour scanner. It can quickly and accurately obtain the 3D contour data of H-beams, I-beams, channel steel, and other profiles, providing precise data for subsequent cutting processes.
High-Precision Measurement
±0.1mm
Precision
Measurement accuracy up to ±0.1mm.
10m/min
Fast Scanning
Scanning speed up to 10m/min.
Data Stability
Stable and reliable data acquisition.
Strong Adaptability
Adapts to various complex environments.
Real-Time Data Transmission
Real-Time Transfer
Transmits scanned data to the control system in real-time.
Seamless Integration
Integrates seamlessly with the FSCUT9200 system.
Data Visualization
Visualizes scanned data for intuitive analysis.
Remote Monitoring
Supports remote monitoring and data management.
Wide Range of Applications
Profile Types
Suitable for H-beams, I-beams, channel steel, angle steel, etc.
Industries
Applicable in steel structures, bridge construction, shipbuilding, and other industries.
Material Types
Can be used with various metal materials.
04
AB Swing Axis Symmetrical Model
The AB swing axis symmetrical model is a high-performance swing head specifically designed for profile cutting. It features a compact structure, high rigidity, and fast response, enabling high-precision bevel cutting.
High-Precision Bevel Cutting
Angle Range
Swing angle range of ±45°.
High Accuracy
Rotation accuracy up to ±0.03°.
Fast Response
High-speed response for complex cutting paths.
Stable Performance
Stable and reliable cutting performance.
Compact Structure
Design Features
  • Lightweight Design: Lightweight for reduced inertia and faster acceleration.
  • High Rigidity: High structural rigidity for stable cutting.
Practical Benefits
  • Easy Installation: Simple to install and maintain.
  • Space Saving: Compact design saves installation space.
Wide Application in Profile Cutting
Beveling
Ideal for various bevel cutting requirements.
Complex Shapes
Capable of cutting complex shapes and contours.
High-Quality Finish
Produces high-quality cut surfaces.
05
Tubes T-Shaped Steel Nesting Software
Tubes T is a professional nesting software for H-beam, I-beam, and channel steel. It offers powerful nesting algorithms and optimization functions to maximize material utilization and improve production efficiency.
Intelligent Nesting Algorithms
High Utilization
Maximizes material utilization.
Fast Calculation
Rapidly generates optimal nesting layouts.
Multiple Modes
Supports various nesting modes.
Customization
Allows for custom nesting strategies.
Powerful Optimization Functions
Common Edge Cutting
Supports common edge cutting for reduced cutting time and material waste.
Remnant Management
Manages and utilizes remnant materials effectively.
Path Optimization
Optimizes cutting paths for improved efficiency.
Report Generation
Generates detailed production reports.
Seamless Integration with Control System
File Import
Directly imports nesting files into the FSCUT9200 system.
Data Sync
Synchronizes production data in real-time.
Simplified Workflow
Streamlines the entire production process from design to cutting.
06
BLT Cutting Head
The BLT series intelligent cutting head is a high-performance laser cutting head with functions like automatic focusing, collision prevention, and real-time monitoring, ensuring efficient and stable cutting.
Automatic Focusing
±0.05mm
Focusing Accuracy
Focusing accuracy up to ±0.05mm.
Fast Focusing
Achieves rapid and precise focusing.
Stable Performance
Maintains stable focus during cutting.
Improved Efficiency
Significantly improves cutting efficiency and quality.
Intelligent Collision Prevention
Real-Time Detection
Detects obstacles in real-time.
Automatic Avoidance
Automatically avoids collisions.
Equipment Protection
Protects the cutting head and machine from damage.
Enhanced Safety
Improves operational safety.
Real-Time Monitoring
Temperature Monitoring
Monitors the temperature of key components in real-time.
Gas Pressure Monitoring
Monitors gas pressure for optimal cutting conditions.
Status Alerts
Provides real-time status alerts and alarms.
Remote Diagnosis
Supports remote fault diagnosis.
07
Bed Structure Features
The machine bed adopts a segmented welding and splicing assembly method. It undergoes annealing to eliminate internal stress before processing. The process involves welding, stress-relief annealing, rough machining, vibration aging, and finish machining. This effectively resolves stress generated by welding and machining, greatly improving the machine's stability and maintaining its accuracy over long periods.
In-House Manufacturing
Our company has gantry processing and machining departments that produce all the beds, beams, bases, and other structural components for our complete sets of equipment. Unlike other laser integrators, all our structural parts are independently processed and manufactured in-house without any outsourcing. This ensures consistent processing and product quality, guarantees the equipment's production schedule, and links directly to the final product quality, making every PB Lasers product consistent in quality.
PBL Series Machine Appearance
(Images shown is for reference; the actual machine may vary)
Beam
The beam is a welded one-piece steel structure with good rigidity and light weight. This reduces the cumulative errors that occur during the assembly of traditional beams. The structure is more stable, ensuring long-term stable operation of the equipment. The beam undergoes annealing to eliminate internal stress before processing, ensuring the machine's long-term accuracy.
Y-Axis Drive
The Y-axis drive (longitudinal movement of the gantry) on both sides uses a reducer from the German Tekmag TDP series, with integrated flange output, a speed ratio of 40, and backlash within 3 arc minutes. The helical gear is M2, grade 6 precision. The servo motor is a Delta bus control series, with a maximum speed of 3000r/min, high inertia type. It adopts a dual-drive gantry structure.
X-Axis Drive
The X-axis drive (transverse movement of the cutting head) reducer is from the German Tekmag TDP series, with integrated flange output, a speed ratio of 20, and backlash within 3 arc minutes. The helical gear is M2, grade 6 precision. The servo motor is a Delta bus control series, with a maximum speed of 3000r/min, high inertia type. It is equipped with a high-quality, wear-resistant, high-carbon steel guide rail protection cover.
Z-Axis Assembly
The Z-axis assembly consists of two parts: one is the rotary feed of the cutting head, and the other is the up-and-down movement of the cutting head.
  • Z-axis drive: The reducer is from the German Tekmag TDP series, integrated flange output, speed ratio 10, backlash within 3 arc minutes; M2 helical gear, grade 6 precision; servo motor is Delta bus control series, max speed 3000r/min, high inertia type.
  • Cutting head drive: Adopts double guide rail gear rack transmission. Servo motor is Delta bus control series, max speed 6500r/min, medium inertia type. The guide rail is Dinghan brand GHH series, heavy-duty, H-class (high-level) precision. The lead screw is Dinghan brand. Overshoot protection is provided by limit switches at both ends of the stroke, and elastic cushions on both sides effectively ensure the safety of the cutting head movement.
Cutting Platform
It adopts a single and double station support method, making clamping simple and easy to operate. The platform and machine tool are designed to be separated, with a large load capacity, and supports customer self-production (the company provides drawings).
  • Segmented modular workbench design.
  • Fire bricks.
  • Graphite bars.
  • 20mm thick removable partition.
  • 20mm thick stress-bearing reinforcement plate.
08
Summary
Bochu Steel Processing "5 in 1" Advantages
Easy to use
Accurate
Safe and efficient
Save time and money
Core Components of the Intelligent Solution
FSCUT9200 Processing System
Central control for all cutting operations.
BCW600B Contour Scanner
High-precision scanning for deviation correction.
AB Swing Axis
Enables complex bevel cuts.
Tubes T Nesting Software
Maximizes material utilization.
BLT Intelligent Cutting Head
Ensures stable and efficient cutting.
Application Fields
Steel Structure Buildings
Prefabricated components, columns, and beams.
Bridge Engineering
Steel box girders, bridge decks, and support structures.
Marine Engineering
Shipbuilding, offshore platforms.
Construction Machinery
Excavator arms, crane booms.
Pressure Vessels
Tanks and boilers.
Customer Case: Steel Structure Manufacturer
Challenge:
Low efficiency and poor accuracy with traditional plasma cutting. High labor costs.
Solution:
Implemented the PB Lasers intelligent steel processing solution.
Result:
  • Production efficiency increased by 50%.
  • Material utilization rate increased by 10%.
  • Labor costs reduced by 30%.
  • Product quality significantly improved.
Customer Case: Bridge Construction Company
Challenge:
Complex cutting requirements for bridge components, high precision standards.
Solution:
Adopted the FSCUT9200 system with AB swing axis for high-precision bevel cutting.
Result:
  • Achieved precise cutting of all complex components.
  • Assembly accuracy was guaranteed.
  • Project timeline was shortened by 15%.
About Us: PB Lasers Inc.
PB Lasers is a leading manufacturer of professional laser equipment. We are committed to providing customers with high-quality, high-performance laser processing solutions. With a strong R&D team and a complete after-sales service system, we provide customers with comprehensive technical support and services.
Quality and Innovation
Independent R&D
All core components and software are independently developed.
Strict Quality Control
A rigorous quality control system ensures product reliability.
Continuous Innovation
We constantly innovate to meet the evolving needs of the market.
Customer First
We prioritize customer satisfaction and success.
North American Service and Support
PB Lasers has established a service network across North America to provide customers with timely and professional technical support and after-sales service. Our team of experienced engineers is ready to solve any problems you may encounter.
Technical Specifications: FSCUT9200 System
Technical Specifications: BCW600B Scanner
Technical Specifications: BLT 4 Series Cutting Head
  • Power Rating: Up to 6kW
  • Auto Focus Range: -12mm ~ +10mm
  • Assist Gas Pressure: Up to 2.5MPa
  • Nozzle Aperture: 0.8mm - 4.0mm
  • Weight: ~5.6kg
Bocho Electronics: BLT4X2P Cutting Head
Closed-loop air pressure control with an accuracy of 0.01 Bar makes production operations more stable and reliable.
Air pressure test
Gas correction
Gas path diagnosis
Planning, Production, Debugging, Process Monitoring
Contact Us
PB Lasers Inc.
25 Grencer Rd.
Bradford, ON L3Z 3Z2
Phone: +1 (905) 123-4567
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