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THE PB LASER

Intelligent Solutions for Steel Processing

—Processing system, contour scanner, swing device, nesting software, intelligent cutting head, bed structure features

(Professional laser equipment manufacturer)

PB Lasers Inc. 25 Grencer Rd. Bradford, ON L3Z 3Z2

Contents

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01

Solution Overview

Laser Cutting vs. Plasma Cutting

Traditional plasma processing methods are in urgent need of change!

Advantage of Laser Processing ① — Reduced Processes, Simple Cutting

Plasma Blanking Process

  1. Cut Off
  1. Hole Opening
  1. Weld Hole
  1. Carbon Arc Gouging
  1. Secondary Beveling
  1. Grinding
  1. Manual Scribing
  1. Multi-person Collaboration

Laser Blanking Process

  1. Tekla Structures Model File
  1. One-Click Nesting
  1. Automatic Unloading

Advantage of Laser Processing ② — High Precision, Guaranteed Quality

Plasma Processing

  • Low precision in scribing and cutting.
  • Relies heavily on worker experience.
  • Difficult to guarantee product quality.
  • Difficult to control assembly accuracy.

Laser Processing

  • High-precision cutting.
  • Consistent product quality.
  • Guaranteed assembly accuracy.

Advantage of Laser Processing ③ — Reduced Labor, Easy Operation

Plasma Processing

  • Manual lofting and nesting are inefficient.
  • Recruiting skilled workers is difficult and costly.
  • High labor intensity.


Laser Processing

  • Automated nesting, simple operation.
  • No need for skilled workers.
  • Low labor intensity.

Advantage of Laser Processing ④ — Cost Reduction, Increased Efficiency

Plasma Processing

  • High costs for labor, energy, and consumables.
  • Low material utilization rate.

Laser Processing

  • Low costs for labor, energy, and consumables.
  • High material utilization rate.

02

FSCUT9200 Steel Processing System

The FSCUT9200 is a high-end intelligent control system for H-beam, I-beam, and channel steel cutting. It supports the import of Tekla model files (.dxf) and features automatic nesting, scanning-based deviation correction, and high-precision cutting. It is a dedicated, efficient, and user-friendly system for steel profile processing.

Tekla Modeling Software Integration

Seamless Integration

Perfectly integrates with Tekla modeling software.

One-Click Import

Supports one-click import of Tekla 3D model files.

Automatic Unfolding & Nesting

Automatically unfolds and nests parts, significantly improving efficiency.

Intelligent Nesting - Multiprofile Support

1

Common Edge & Bridging

Supports common edge and bridging techniques for efficient nesting.

2

Multi-Part Nesting

Allows nesting of multiple part types.

3

Automatic Sorting

Automatically sorts parts for optimal cutting paths.

4

Tekla Integration

Fully compatible with Tekla files.

Real-Time Deviation Correction

Contour Scanning

Scans the profile contour in real-time.

Automatic Correction

Automatically corrects for deviations.

High-Precision Cutting

Ensures high-precision cutting results.

Simple Operation

Easy to operate and implement.

High-Precision Cutting

Profile Following

Precisely follows the profile surface for accurate cutting.

Swing Head Control

Supports swing head for bevel cutting.

High-Precision Motion Control

Utilizes advanced motion control algorithms for superior accuracy.

Efficient Production

Automatic Loading & Unloading

Supports automatic loading and unloading processes.

Streamlined Workflow

Reduces process steps and simplifies material cutting.

Reduced Labor

Minimizes reliance on manual labor.

Cost Reduction

Lowers overall production costs.

03

BCW600B Contour Scanner

The BCW600B is a high-precision 3D contour scanner. It can quickly and accurately obtain the 3D contour data of H-beams, I-beams, channel steel, and other profiles, providing precise data for subsequent cutting processes.

High-Precision Measurement

±0.1mm

Precision

Measurement accuracy up to ±0.1mm.

10m/min

Fast Scanning

Scanning speed up to 10m/min.

Data Stability

Stable and reliable data acquisition.

Strong Adaptability

Adapts to various complex environments.

Real-Time Data Transmission

Real-Time Transfer

Transmits scanned data to the control system in real-time.

Seamless Integration

Integrates seamlessly with the FSCUT9200 system.

Data Visualization

Visualizes scanned data for intuitive analysis.

Remote Monitoring

Supports remote monitoring and data management.

Wide Range of Applications

Profile Types

Suitable for H-beams, I-beams, channel steel, angle steel, etc.

Industries

Applicable in steel structures, bridge construction, shipbuilding, and other industries.

Material Types

Can be used with various metal materials.

04

AB Swing Axis Symmetrical Model

The AB swing axis symmetrical model is a high-performance swing head specifically designed for profile cutting. It features a compact structure, high rigidity, and fast response, enabling high-precision bevel cutting.

High-Precision Bevel Cutting

Angle Range

Swing angle range of ±45°.

High Accuracy

Rotation accuracy up to ±0.03°.

Fast Response

High-speed response for complex cutting paths.

Stable Performance

Stable and reliable cutting performance.

Compact Structure

Design Features

  • Lightweight Design: Lightweight for reduced inertia and faster acceleration.
  • High Rigidity: High structural rigidity for stable cutting.

Practical Benefits

  • Easy Installation: Simple to install and maintain.
  • Space Saving: Compact design saves installation space.

Wide Application in Profile Cutting

Beveling

Ideal for various bevel cutting requirements.

Complex Shapes

Capable of cutting complex shapes and contours.

High-Quality Finish

Produces high-quality cut surfaces.

05

Tubes T-Shaped Steel Nesting Software

Tubes T is a professional nesting software for H-beam, I-beam, and channel steel. It offers powerful nesting algorithms and optimization functions to maximize material utilization and improve production efficiency.

Intelligent Nesting Algorithms

High Utilization

Maximizes material utilization.

Fast Calculation

Rapidly generates optimal nesting layouts.

Multiple Modes

Supports various nesting modes.

Customization

Allows for custom nesting strategies.

Powerful Optimization Functions

Common Edge Cutting

Supports common edge cutting for reduced cutting time and material waste.

Remnant Management

Manages and utilizes remnant materials effectively.

Path Optimization

Optimizes cutting paths for improved efficiency.

Report Generation

Generates detailed production reports.

Seamless Integration with Control System

File Import

Directly imports nesting files into the FSCUT9200 system.

Data Sync

Synchronizes production data in real-time.

Simplified Workflow

Streamlines the entire production process from design to cutting.

06

BLT Cutting Head

The BLT series intelligent cutting head is a high-performance laser cutting head with functions like automatic focusing, collision prevention, and real-time monitoring, ensuring efficient and stable cutting.

Automatic Focusing

±0.05mm

Focusing Accuracy

Focusing accuracy up to ±0.05mm.

Fast Focusing

Achieves rapid and precise focusing.

Stable Performance

Maintains stable focus during cutting.

Improved Efficiency

Significantly improves cutting efficiency and quality.

Intelligent Collision Prevention

Real-Time Detection

Detects obstacles in real-time.

Automatic Avoidance

Automatically avoids collisions.

Equipment Protection

Protects the cutting head and machine from damage.

Enhanced Safety

Improves operational safety.

Real-Time Monitoring

Temperature Monitoring

Monitors the temperature of key components in real-time.

Gas Pressure Monitoring

Monitors gas pressure for optimal cutting conditions.

Status Alerts

Provides real-time status alerts and alarms.

Remote Diagnosis

Supports remote fault diagnosis.

07

Bed Structure Features

The machine bed adopts a segmented welding and splicing assembly method. It undergoes annealing to eliminate internal stress before processing. The process involves welding, stress-relief annealing, rough machining, vibration aging, and finish machining. This effectively resolves stress generated by welding and machining, greatly improving the machine's stability and maintaining its accuracy over long periods.

In-House Manufacturing

Our company has gantry processing and machining departments that produce all the beds, beams, bases, and other structural components for our complete sets of equipment. Unlike other laser integrators, all our structural parts are independently processed and manufactured in-house without any outsourcing. This ensures consistent processing and product quality, guarantees the equipment's production schedule, and links directly to the final product quality, making every PB Lasers product consistent in quality.

PBL Series Machine Appearance

(Images shown is for reference; the actual machine may vary)

Beam

The beam is a welded one-piece steel structure with good rigidity and light weight. This reduces the cumulative errors that occur during the assembly of traditional beams. The structure is more stable, ensuring long-term stable operation of the equipment. The beam undergoes annealing to eliminate internal stress before processing, ensuring the machine's long-term accuracy.

Y-Axis Drive

The Y-axis drive (longitudinal movement of the gantry) on both sides uses a reducer from the German Tekmag TDP series, with integrated flange output, a speed ratio of 40, and backlash within 3 arc minutes. The helical gear is M2, grade 6 precision. The servo motor is a Delta bus control series, with a maximum speed of 3000r/min, high inertia type. It adopts a dual-drive gantry structure.

X-Axis Drive

The X-axis drive (transverse movement of the cutting head) reducer is from the German Tekmag TDP series, with integrated flange output, a speed ratio of 20, and backlash within 3 arc minutes. The helical gear is M2, grade 6 precision. The servo motor is a Delta bus control series, with a maximum speed of 3000r/min, high inertia type. It is equipped with a high-quality, wear-resistant, high-carbon steel guide rail protection cover.

Z-Axis Assembly

The Z-axis assembly consists of two parts: one is the rotary feed of the cutting head, and the other is the up-and-down movement of the cutting head.

  • Z-axis drive: The reducer is from the German Tekmag TDP series, integrated flange output, speed ratio 10, backlash within 3 arc minutes; M2 helical gear, grade 6 precision; servo motor is Delta bus control series, max speed 3000r/min, high inertia type.
  • Cutting head drive: Adopts double guide rail gear rack transmission. Servo motor is Delta bus control series, max speed 6500r/min, medium inertia type. The guide rail is Dinghan brand GHH series, heavy-duty, H-class (high-level) precision. The lead screw is Dinghan brand. Overshoot protection is provided by limit switches at both ends of the stroke, and elastic cushions on both sides effectively ensure the safety of the cutting head movement.

Cutting Platform

It adopts a single and double station support method, making clamping simple and easy to operate. The platform and machine tool are designed to be separated, with a large load capacity, and supports customer self-production (the company provides drawings).

  • Segmented modular workbench design.
  • Fire bricks.
  • Graphite bars.
  • 20mm thick removable partition.
  • 20mm thick stress-bearing reinforcement plate.

08

Summary

Bochu Steel Processing "5 in 1" Advantages

Easy to use

Accurate

Safe and efficient

Save time and money

Core Components of the Intelligent Solution

FSCUT9200 Processing System

Central control for all cutting operations.

BCW600B Contour Scanner

High-precision scanning for deviation correction.

AB Swing Axis

Enables complex bevel cuts.

Tubes T Nesting Software

Maximizes material utilization.

BLT Intelligent Cutting Head

Ensures stable and efficient cutting.

Application Fields

Steel Structure Buildings

Prefabricated components, columns, and beams.

Bridge Engineering

Steel box girders, bridge decks, and support structures.

Marine Engineering

Shipbuilding, offshore platforms.

Construction Machinery

Excavator arms, crane booms.

Pressure Vessels

Tanks and boilers.

Customer Case: Steel Structure Manufacturer

Challenge:

Low efficiency and poor accuracy with traditional plasma cutting. High labor costs.

Solution:

Implemented the PB Lasers intelligent steel processing solution.

Result:

  • Production efficiency increased by 50%.
  • Material utilization rate increased by 10%.
  • Labor costs reduced by 30%.
  • Product quality significantly improved.

Customer Case: Bridge Construction Company

Challenge:

Complex cutting requirements for bridge components, high precision standards.

Solution:

Adopted the FSCUT9200 system with AB swing axis for high-precision bevel cutting.

Result:

  • Achieved precise cutting of all complex components.
  • Assembly accuracy was guaranteed.
  • Project timeline was shortened by 15%.

About Us: PB Lasers Inc.

PB Lasers is a leading manufacturer of professional laser equipment. We are committed to providing customers with high-quality, high-performance laser processing solutions. With a strong R&D team and a complete after-sales service system, we provide customers with comprehensive technical support and services.

Quality and Innovation

Independent R&D

All core components and software are independently developed.

Strict Quality Control

A rigorous quality control system ensures product reliability.

Continuous Innovation

We constantly innovate to meet the evolving needs of the market.

Customer First

We prioritize customer satisfaction and success.

North American Service and Support

PB Lasers has established a service network across North America to provide customers with timely and professional technical support and after-sales service. Our team of experienced engineers is ready to solve any problems you may encounter.

Technical Specifications: FSCUT9200 System

Technical Specifications: BCW600B Scanner

Technical Specifications: BLT 4 Series Cutting Head

  • Power Rating: Up to 6kW
  • Auto Focus Range: -12mm ~ +10mm
  • Assist Gas Pressure: Up to 2.5MPa
  • Nozzle Aperture: 0.8mm - 4.0mm
  • Weight: ~5.6kg

Bocho Electronics: BLT4X2P Cutting Head

Closed-loop air pressure control with an accuracy of 0.01 Bar makes production operations more stable and reliable.

Air pressure test

Gas correction

Gas path diagnosis

Planning, Production, Debugging, Process Monitoring

Contact Us

PB Lasers Inc.

25 Grencer Rd.
Bradford, ON L3Z 3Z2

Website: www.pblasers.com

Email: sales@pblasers.com

Phone: +1 (905) 123-4567


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